Aluminum-Plastic Side Ring Pull Cap (Plastic Pull Tab)
Aluminum-Plastic Side Ring Pull Cap (Plastic Pull Tab)
Ring pull caps
a).Usage:Vacuum button, mushroom button,fruit, sardine, peanut, meat sauce. b).Color: Color printed design according to client's requirement. c). Material:Made by MR tinplate, used as food lacquered surface tin. d). The caps could be fitted with a safety membrane (closure control). e). OEM service and client's logo are welcome. f). SGS certified product
Compatible Bottles: Standard 26.5mm crown-shaped glass beer bottles, craft beer bottles, sparkling fruit wine bottles and sparkling water bottles conforming to GB/T 3785
An easy-open bottle cap with a composite structure of food-grade aluminum alloy cap body + food-grade PP/HDPE plastic side pull tab + built-in sealing liner. The cap body is integrally stamped with aluminum alloy to achieve high-barrier freshness preservation, and the side pull tab is made of food-grade plastic embedded and formed with a precision pre-scored tear line on the aluminum cap surface. No bottle opener is required; pulling the plastic handle sideways can completely tear off the sealing surface. It combines the core advantages of aluminum caps (oxygen barrier and strong anti-counterfeiting performance), and solves the pain points of full-aluminum pull tabs (sharp edges easy to cut hands, brittle fracture at low temperatures). It is an upgraded sealing solution for high-end craft beer, sparkling fruit wine and functional sparkling water, and is perfectly compatible with automatic high-speed filling production lines.
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This product adopts a three-layer core aluminum-plastic composite structure, from outside to inside:
Aluminum Alloy Cap Body Main Body
Food-grade aluminum alloy is integrally stamped to form a crown-shaped sealing structure, which is the strength support and barrier core of the bottle cap. The aluminum layer completely blocks oxygen, ultraviolet rays and moisture, greatly delaying the oxidation and deterioration of beer and fruit juice, and extending the product shelf life; the flat cap surface supports color printing, hot stamping and other appearance processes.
Food-Grade Plastic Side Pull Tab
Ergonomic arc handle, made of food-grade PP/HDPE injection molded and embedded at the front of the aluminum cap, with rounded and burr-free edges and comfortable grip, completely avoiding the risk of hand cutting by full-aluminum pull tabs. The plastic has excellent toughness and uniform pulling force, and will not become hard or brittle at low temperatures, suitable for outdoor winter scenarios.
Precision Pre-Scored Tear Line
A continuous annular tear line with precise depth is prefabricated on the sealing surface of the aluminum cap, which is the core process to ensure smooth tearing and no debris. When pulling the pull tab, the aluminum cap is completely peeled off along the score line with a regular tearing path, no fine aluminum debris falls off and will not contaminate the beverage in the bottle.
Food-Grade Inner Protective Coating
Food-grade epoxy phenolic coating is evenly applied on the inner side of the aluminum cap, completely isolating the direct contact between aluminum metal and liquor, eliminating the precipitation of aluminum ions and heavy metals, and fully complying with domestic and foreign food contact safety standards.
High-Elastic Sealing Liner
Embedded inside the aluminum cap, it adopts a double sealing structure of top seal + side seal to press the end face and side wall of the bottle mouth tightly, realizing the functions of gas locking, leakage prevention and pressure maintaining; different functional liners can be selected according to requirements.
Irreversible Tamper-Evident Structure
After the pull tab is torn off, the aluminum sealing surface is completely peeled off and cannot be restored. Consumers can visually judge whether the product has been opened, effectively preventing secondary filling and counterfeit parallel goods, with much better anti-counterfeiting effect than ordinary screw caps.
| Item | Standard Parameter | Remarks |
|---|---|---|
| Nominal Caliber | 26.5mm (referred to as 26mm in the industry) | Fits standard crown-shaped beer bottle necks |
| Cap Body Material | Food-grade 8011/5052 aluminum alloy | Thickness 0.22~0.25mm, can be thickened on request |
| Pull Tab Material | Food-grade PP/HDPE polypropylene | Rounded and burr-free, low-temperature resistant without brittle fracture |
| Single Cap Total Weight | 2.6~3.2g | Slightly adjusted with aluminum sheet thickness and pull tab structure |
| Opening Pull Force | 15~30N, uniform and gentle force | Easy to open for the elderly, women and children |
| Pressure Resistance | ≥0.65MPa | Maintain CO₂ pressure for 72h without bulging or air leakage |
| Temperature Resistance Range | -20℃ ~ 120℃ | Support pasteurization and cold chain storage |
| Dimensional Tolerance | ±0.15mm | No jamming or falling off on automatic capping machines |
| Tearing Effect | Completely peel off along the score line, no aluminum debris | No sharp residue, safe for drinking |
| Valid Storage Period | 18 months under dry and light-proof sealed storage | No oxidation of aluminum layer, no aging of liner and pull tab |
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Aluminum Cap Body (8011/5052 Food-Grade Aluminum Alloy)
High Barrier Property: Completely blocks oxygen, light and moisture. Compared with tinplate crown caps, it can extend the shelf life of beer by 3~6 months, solving the problems of beer oxidation, off-flavor and flavor loss.
Corrosion Resistance: Resists the weak acid environment of beer and fruit wine, and is not easy to oxidize and blacken in cold chain and normal temperature storage.
Good Formability: High stamping precision and stable size, suitable for high-speed automatic production.
Recyclable and Eco-Friendly: Metal aluminum can be 100% recycled, conforming to the trend of green packaging.
Plastic Pull Tab (Food-Grade PP/HDPE)
Safe and Hand-Friendly: The plastic edge is round and smooth, without sharp metal cuts, safe for all age groups.
Stable Pulling Force: The plastic has strong toughness and uniform opening force, avoiding the problems of "broken handle and unopenable cap" of full-aluminum pull tabs.
Excellent Low-Temperature Resistance: Maintains good toughness at -20℃, no brittle fracture and hardening, suitable for refrigeration and winter outdoor scenarios.
Food-Grade Safety: Virgin food-grade raw materials, no peculiar smell, no plasticizer precipitation, complying with FDA and LFGB food contact standards.
Sealing Liners (3 Options)
PE High-Barrier Liner: General type, locks gas and retains aroma, suitable for ordinary industrial beer and sparkling fruit wine.
Oxygen-Scavenging Fresh-Keeping Liner: Built-in oxygen-absorbing ingredients to absorb residual oxygen in the bottle, maximize the fresh taste of the wine, the first choice for craft beer and fresh beer.
PVC-Free Silicone Liner: No phthalate plasticizers, certified by EU LFGB and US FDA, exclusively for high-end export markets.
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What is the difference between plastic pull tab and full-aluminum pull tab? Which is better?
The core difference lies in the pull tab material and user experience:
Full-aluminum pull tab: Strong metal texture, but sharp edges easy to cut hands and prone to brittle fracture at low temperatures.
Plastic pull tab: Round and safe without hand cutting, gentle and stable pulling force, low-temperature resistant without brittle fracture, suitable for all groups.
Choose the plastic pull tab version for safe and stable opening experience, and choose the full-aluminum version for pure metal texture.
Will tearing the pull tab produce aluminum debris falling into the wine?
The product adopts precision prefabricated annular tear line process. Under normal pulling, the aluminum cap is completely peeled off along the score line, no fine aluminum debris and burr residue, safe and reliable for drinking.
Is this cap suitable for craft fresh beer?
Highly suitable. Matching with oxygen-scavenging fresh-keeping liner can absorb residual oxygen in the bottle, combined with the high barrier performance of the aluminum layer, it effectively delays beer oxidation, maximizes the flavor and taste of fresh beer, and the shelf life is 3~6 months longer than ordinary tinplate caps.
Can it withstand the pasteurization process?
Yes. The combination of aluminum cap + PP pull tab can withstand short-term high temperature within 100℃, suitable for standard beer pasteurization process. After sterilization, the cap body will not deform, the pull tab will not become brittle, and the sealing will not fail.
Can we customize LOGO and color?
Support full customization of aluminum cap printing and pull tab color matching.
Can you provide free samples for testing?
Free samples are available. Buyers only need to bear the courier freight. Samples can be used for capping adaptability, opening feel, sealing effect and printing proof testing.
What is the approximate delivery lead time?
Blank stock version delivers in 3~7 working days; custom printed/color-matched version delivers 10~15 working days after artwork confirmation.
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